USED CEMENT PLANT 1500 TPD
THE PLANT IS IN GOOD CONDITION
SALE: "AS IS, WHRE IS"
USED DRY PROCESS CEMENT PLANT 1500 TPD
• Main equipment supplied by reputed European Manufacturer
• Rated for 1500 MT/Day or 500,000 MT/Year
• Electrics for 50Hz
• Commissioned in late 1989, clinker production stopped in 2000 and
restarted in 2004. Plant closed again in 2009 due to market
conditions. Plant was re-started in early January 2012 and can be
inspected under operation until end of January.
Scope of Supply Includes:
1. Limestone Crushing Plant, including:
• 70 ton Dump Hopper
• 48" X 60" Jaw Crusher
• 7’ X 19’ Single Deck Vibrating Screen
• Secondary Cone Crusher
• 6’ X 16’ Single Deck Vibrating Screen
• Tertiary Cone Crusher, Fine Bowl
• Tertiary Cone Crusher, Medium Bowl
• 8’ X 24’ Double Deck Vibrating Screens
• (7) Conveyors
2. Pre-Blending Raw Material Storage System, including:
• (4) Feed Hoppers with variable speed belt feeder
• Feed Conveyor System with Transfer Tower
• Steel Storage Building, 30000 MT capacity
• Stacking Conveyor with Slewing System
• Circular Blending/Reclaim System with Harrow and Scraper Chain
• Reclaim Conveyor to Raw Mill
• Additive Bins, Belt Feeders, Transfer Conveyors
3. Raw Milling System, including:
• 4.2m X 11.25m Raw Ball Mill, capacity 120 MT/hour
• Trunnion Bearing Supported, HP/LP lube system
• Girth Gear & Pinion Drive, gear lubrication system
• Parallel Shaft Gear Reducer with oil cooling system
• 2500kW 50Hz Drive Motor
• Barring Drive with gearbox and electric motor and brake
• Hot Gas Generator
• Air Separator
• Bucket Elevator
• Air Slides with Fans
• Steel Raw Grinding Dept. Building
4. Raw Meal Homogenizing Silo
• Combined Blending and Storage of Raw Meal
• Complete with (4) Blowers, 4-way valve
5. Pyroprocessing System, including:
• Airlift with Blower, Standby Blower
• 4-Stage Cyclone Preheater
• Steel Preheater Tower
• Preheater Tower Lift
• Precalciner, coal fired
• Preheater Fan
• Conditioning Tower
• 4.0m X 88m Rotary Kiln
• (4) Support Stations with Tires and Trunnion Roller Sets
• Thrust Roller with Hydraulic System
• Kiln Main Drive with Girth Gear, Pinion, Gearbox, Drive Motor
• Kiln Barring Drive with brake
• (10) Planetary Coolers
• Kiln Burner Coal/Oil
• Pfister Coal Feeders for kiln burner, precalciner burner
• Electrostatic Precipitator with Fan
6. Clinker Storage & Handling System, including:
• Clinker Pan Conveyor
• Circular Clinker Storage Building
7. Coal Grinding , Storage and Feeding, including:
• Drag Chain Feeder, (2) Vibro Feeders, (2) Conveyors
• Raw Coal Hopper, Raw Coal Silo
• Coal Mill, Vertcal "E" Type, 300kW, 10 t/h, 90% -90 microns
• (2) Fine Coal Silos with Load Cell and Filter, Blowers
• Recirculation Fan
• Main Filter with Fan
• Hot Gas Generator
• Fire Supression Equipment
• Steel Coal Grinding Dept. Building
8. Cement Grinding, including:
• 4.0m X 14m Cement Ball Mill
• Trunnion Bearing Supported, HP/LP lube system
• Girth Gear & Dual Pinion Drive, gear lubrication system
• 2 x Parallel Shaft Gear Reducers with oil cooling system
• 2 x 1500kW 50Hz Drive Motors
• 2 x Barring Drives with gearbox and electric motor & brake
• F.L. Smidth SEPAX Air Separator, Separator Fan
• Feed Conveyors
• Bucket Elevator
• Air Slides with Fans, Screw Conveyors
• Cement Mill Draft Fan
• Dedusting Filter with Fan
• (4) Feeders for Clinker, Gypsum, additives
• Airlift System
• (2) Gypsum Silos
• (2) Fly-Ash Silos
• Steel Cement Grinding Dept. Building
9. Packing and Dispatch Department
• Bucket Elevator
• 8-Spout F.L. Smidth Rotary Bag Packer, 25kg or 50kg bags
• Bag Elevator
• Dust Collector with Fan
• Bag Handling Conveyors
• Moeller Automatic Palletizer
• Pallet Shrink Wrap Machine
• (3) FLS Fluxo Filling Devices for Bulk Truck Loading
• Steel Packing Dept. Building
10. Ancillary Equipment including:
Control System, Electric Switchgear, Transformers, Air Compressors, Emergency Diesel Generator, Overhead Cranes and Hoists, Steel Shed for Gypsum, Bauxite and Coal Storage, Instrumentation including kiln shell heat scanner, kiln camera, kiln outlet pyrometer, material samplers, dust monitor, lab equipment.
A CRUSHING AND CONVEYNING
B - LIMESTONE PREBLENDING & STORAGE
C - RAW MATERIAL HOPPERS AND CONVEYORS
D - RAW MILL DEPARTMENT
E - RAW MEAL HOMOGENIZING SILO AND AIRLIFTS
F - PREHEATER, ID FAN
G - ROTARY KILN
H - ESP (KILN/RAW MILL), GAS CONDITIONING
I - COAL MILLING
K - CEMENT MILLING DEPT.
L - CEMENT PACKING
M - BAG PALLETIZING
N - CEMENT STORAGE AND DISPATCH
O - ELECTRICAL SWITCHGEAR, COMPRESSED AIR, SERVICES, MISC.
P - PLANT CONTROL SYSTEM, LABORATORY EQUIPMENT
Q - OVERVIEW OF PLANT AND BUILDINGS
R - SPARE PARTS