Unused Cement factory for 3,300 T/Day-Dry Process with
Supervision works upon Turnkey Basis
Unused Cement factory for 3,300 T/Day-Dry Process with
Supervision works upon Turnkey Basis
Origin of Equipments: KHD Humboldt Wedag, Polysius, Claudius Peters, Hover Boecker,
and ABB.
Capacity: 3,300 clinker T/day.
Process: Dry
Condition: New
Location: Germany
Packing list:
1. Raw Materials Crushing of limestone and clay – Hammer Crusher
capacity 600 T/h
2. Raw Materials storage and preblending (storage capacity 2x45.000T for
mixture of
limestone and clay – 2x37.500T separate storage for iron ore and
sand)-Swifel
Stacker for Stockpiling – Reclaimer for limestone/clay mix and portal
Scraper for
other raw materials- raw materials mix control by XRF Spectrometer.
3. Polysius raw mill (Ball mill Dia 5.2mx13m) feed rate 270 t/h
4. Raw ball mill IHI KHD 60 t/h (Dia 4.6mx9.6m).
5. Elex (VRM and Kiln) gas flow 49200 m3/h –design efficiency 99,9%.
6. Kiln and Hardware (Dia 4.2mx66m)–KHD Dry Process 3.300 T/day - 3
Kiln Tyres, 5
Cyclons and calcinatory...etc)
7. Elex (Cooler E.P. per Kiln) 564000 m3/h-efficiency 99,75%.
8. Clinker Cooler (Claudius Peters) Type 1050.
9. Coal mill LM 20-20 UBE (Polysius) Vertical coal mill-feed rate 25 t/h.
10. Finished Cement Mill 75 t/h (Dia 3.7mx12m) – 3.000 cm3 g blaine.
11. Finished Cement Mill 75 t/h (Dia 3.7mx12m) – 3.000 cm39 blaine.
12. Packing system –Hover Boecker 120 t/h.
13. The Fire bricks (Kiln, preheater, cooler, cyclones)
14. Complete ABB Electrical System and Engines.
Positions on our side:
A. Shipment to Destination Port: Middle East & Europe.
B. Engineering all equipments (mechanical, electrical)
C. Supervision for Engineering works in Quarries
D. Supervision for civil works, for Erection Works, for Commissioning,
Start-off Tests,
operation.
E. Training of staff.
Items B to E by our German partner specialized in Cement plants
“Steinberg GmbH”
Positions on side of Buyer:
A. Civil Works (concrete foundations, concrete silos, steel construction)
according to
our Drawings and under Steinberg GmbH Supervision.
B. Erection works by local companies under Steinberg GmbH supervision.
C. Electric works at site under Steinberg Supervision
D. Lighting
E. Power Supply 8 KV
F. Water supply
G. Sewage and waste water management
H. Fuel /Gas/Coal supply
I. All lubricants , consumables and process materials
J. Transport systems of raw materials inside quarries and from quarries
to storage
area.
K. Buildings for Laboratory, workshop, Admistration Buildings, Staff
housing, garage.
L. Fire protection, Fire Alarm and protection System, fire fighting
vehicle
M.
Garage equipments, tools for maintenance of trucks, light &heavy
equipments...etc.
Unused
Cement factory for 4,000 T/Day-Dry Process with
Supervision
works upon Turnkey Basis
Origin of Equipments: KHD Humboldt Wedag, Polysius, FLS, FAM (Förderanlagen
Magdeburg), Claudius Peters and ABB Switzerland.
Capacity: 4,000 clinker T/day.
Process: Dry
Condition: New
Location: Germany
Packing list:
1a. FLS-Raw Materials Crushing System – Double Rotor Hammer Crusher
capacity 1200
T/h
1b. KHD Additive Crushing Plant Capacity 200 T/h- Roll Crusher
WB3-125/125 M
1c. KHD Impact Mill for raw materials milling circuit feed capacity 270
T/h.
2a. FAM-Raw Materials Storage and preblending System:
Stacker for Stockpiling – Bridge Reclaimer – Stockpile 100% Chevron
37,000T, Base
width: 37m, Height: 14.5m, boom conveyor 1100 T/h, - Discharge Conveyor
400 T/h.
2b. FAM – Longitudinal Storage portal side Scraper for silica/shale or
gypsum Capacity:
300 T/h
2c. FAM- Bridge Type reclaimer for Clinker –Capacity: 90-450 T/h.
Additive materials - raw materials mix control by XRF-Spectrometer.
3. Polysius raw mill (Ball mill dia 5.2mx13m) Capacity 270 t/h , comiflex
drive 4000KW.
4. KHD KILN 4000 T/day(available burner for Coal/ Gas)- delivered for
Mazout Burner,
KILN Dimensions 4.65m Dia x 56m length (High efficiency Burning Kiln)
Complete with accessories.
5. Fans for mills, preheater fan, fans for hammer mills system, Apron
feeders, belt
conveyors, electric motors, compressors?etc.
6. Claudius Peters Clinker cooler, multicyclone, dust collector system
for cooler exhaust
Type 1512.
7. Polysius Finished Cement Mill – Two Chamber ball mill 5x16.5m
Capacity 190T/h,
combiflex drive 2x3000 KW.
8. KHD Fans for dust collector Type B1600/224.
9. Packing system – (Not available in plant)-will be delivered, Two
Packing line, ROTO-
Packer / 8 Spouts – 2x2000 bags/h (bag type: 50Kgs / 2-4 Piles).
10. The Fire bricks (Kiln, preheater, cooler, cyclones)
12. Complete ABB Electrical System and Siemens system and Engines.
13. All belt conveyors and conveying systems, bucket elevators,
cables?etc necessary
for plant
Positions on our side:
A. Shipment to Destination Port: Middle East & Europe.
B. Engineering all equipments (mechanical, electrical)
C. Supervision for Engineering works in Quarries
D. Supervision for civil works, for Erection Works, for Commissioning,
Start-off Tests,
operation.
E. Training of staff.
Items B to E by our German partner specialized in Cement plants
“Steinberg GmbH”
Positions on side of Buyer:
A. Civil Works (concrete foundations, concrete silos, steel construction)
according to
our Drawings and under Steinberg GmbH Supervision.
B. Erection works by local companies under Steinberg GmbH supervision.
C. Electric works at site under Steinberg Supervision
D. Lighting
E. Power Supply 10 KV
F. Water supply
G. Sewage and waste water management
H. Fuel /Gas/Coal supply
I. All lubricants , consumables and process materials
J. Transport systems of raw materials inside quarries and from quarries
to storage
area.
K. Buildings for Laboratory, workshop, Admistration Buildings, Staff
housing, garage.
L. Fire protection, Fire Alarm and protection System, fire fighting
vehicle
M. Garage equipments, tools for maintenance of trucks, light &heavy
equipments...etc.
MAIN EQUIPMENT LIST
CEMENT PLANT (4000 TPD)
NO.
Main Equipment Manufacturer Capacity
1
Raw Mill Plant (Ball Mill) POLYSIUS 270 tph (Ø5,2x13 m)
2
Cement Grinding Plant POLYSIUS 190 tph (Ø5,0x16,25 m)
3
Double-Roller Impact Crusher KHD HUMBOLT 200 tph
4
Hammer Mill KHD HUMBOLT 240 tph
5
Rotary Kiln KHD HUMBOLT
Ø4,65x56
m (3800-4000
tpd)
2support
6
Clinker Cooler BMH C.PETERS 4000 tph
7
Double Roller Hammer Crusher FLS 1.200 tph
8
Coal Mill (Ball Mill) FLS 25 tph
9
Double Roll Crusher (For Raw Coal) FAM 100 tph
10.a.
Prehomogenization Storage FAM Longitudinal 300 tph
10.b.
Prehomogenization Storage FAM Circular 400 tph
11
Electrostatic Precipitator Parts ELEX 600 000 m3
/h
Note:
In addition to the main equipment in the lists above we have many other
accessories (i.e.
motors,
transformers, conveyor belts, reductors, mill plate, fans, elevator chains,
cables, steel shell
etc.)
List of Premier Line Machineries
1.0 FLS crushing system
1 off apron feeder FEV – 1300x10
1 off apron feeder 1800x12
1 off grizzly feeder FGD200/0550M1C
1 off Double rotor hammer crusher DUI 200x200
Feed material
Lump size 800mm
Lump weight 400kg
Moisture 14%
Capacity 1200 t/h dry
Product
Max 5% residue on 70mm square control sieve
2.0 KHD Additive crushing plant
Capacity 200 tph
Includes
Roll Crusher WB-3-125/125M
Apron conveyors
Spillage conveyors
3.0 KHD Impact Hammer Mill (for raw milling circuit)
Type PHN 2.6 x 2.6
Feed Material:
Feed size 0-75 mm
Moisture max. 10 %
Feed rate 270 tph
Product quantity
After hammer mill 240 tph
Product fineness 10 to 17 % residue on 90 micron
Fan for Hammer Mill System, KHD Type HSK 212/325, excluding housing
4.0 Coal crushing system
2 off Apron feeder type PBF 1000
1 off double roller crusher 100 tph
Feed
density 1.1 t/m3
size 0-200mm
moisture max 16%
Product size 0-30mm 90% max 50 mm
5.0 FAM Circular Storage system
Limestone
Density 1.4t/m3
Angle of repose 38 deg
Size 30mm
Moisture 9% max
Stockpile
100% chevron
37000 tonnes
base width 37m
Height 14.5m
Boom Conveyor
Capacity 1100 t/h
Bridge reclaimer
Capacity 50 – 400 t/h
Discharge conveyor
Capacity 400 t/h
6.0 FAM Longitudinal storage
Portal side scraper for Silica (1.6t/m3) or Shale (1.4t/m3) or Gypsum
(1.2t/m3) capacity 300
tph
Bridge type reclaimer for coal (0.9 –1.5 t/m3) capacity 20 –100 tph
Bridge type reclaimer for clinker (1.35 t/m3) capacity 90-450 tph
7.0 Polysius Raw mill
Ball Mill 5.2m x 13.0m
Shell supported, slideshoe bearings
Set of liners with bolts, washers and nuts
Rated capacity
Feed
Feedrate 270tph
Moisture 10% feed moisture
Feed size 0-30mm,
Product
12 % residue on 0.09mm
Combiflex Drive.
4,000Kw
8.0 KHD raw mill fan
Type HKS 250/355
9.0 Claudius Peters Raw Meal Mixing Chamber Silo
Type HK 2024
10.0 KHD Preheater fan
Type HKS 236/355
Impeller with shaft, bearings and coupling, oil level indicator,
louver damper
11.0 KHD Kiln hardware 3500tpd / 4000tpd
2- Kiln tyre section station 1 und 2 including fastening
2- kiln tyres
4- supporting rollers with shaft
4 bearing housing
12.0 Elex
Gas filter ESP for Kiln and raw mill
600 000 m3/h at compound operation
clean gas 0.050 g/m3 (STD wet)
Includes:
Discharge electrodes type RS
Supporting insulators M 1544
Guideplates, hammers, rapping
Spill back nozzles and pumps
Transformer
13.0 Claudius Peters Cooler (all except cooler grate and side plates and grate plate
supports, cooler grit discharge valves)
Original size 1033/1050. Rated 3,800tpd
Extension designed to 1033/1050/1020 Rated 4000 tpd
14.0 Claudius Peter Multicyclone dust collector system
for cooler exhaust
2 off Type T 1512
15.0 FLS Coal mill supply
Tirax Mill 3.4 x 5m.
Rated Capacity
Feed
Feedrate 25 tph
Feed size 5% + 25mm
Moisture 16%
Product
Sieve residue 10% on 90 micron mesh
16.0 Polysius Finished Mill
2 Chamber Ball Mill 5.0m x 16.5m
Rated Capacity
Feedrate 190 tph (Based on 3000cmg Blaine)
94% passing 200 mesh
Combiflex Drive
2x 3000Kw
17.0 KHD fans for dust collector
2 off Type B 1600/2240K, impeller with shaft, support and coupling
18.0 Miscellaneous Equipment associated to the Premier
Grey Line
19.0 Set of available drawings as presented and delivered in soft version
Origin of Equipments: KHD Humboldt Wedag, Polysius, FLS, FAM (Förderanlagen
Magdeburg), Claudius Peters and ABB Switzerland.
Capacity: 4,000 clinker T/day.
Process: Dry
Condition: New
Location: Germany
Packing list:
1a. FLS-Raw Materials Crushing System – Double Rotor Hammer Crusher
capacity 1200
T/h
1b. KHD Additive Crushing Plant Capacity 200 T/h- Roll Crusher
WB3-125/125 M
1c. KHD Impact Mill for raw materials milling circuit feed capacity 270
T/h.
2a. FAM-Raw Materials Storage and preblending System:
Stacker for Stockpiling – Bridge Reclaimer – Stockpile 100% Chevron
37,000T, Base
width: 37m, Height: 14.5m, boom conveyor 1100 T/h, - Discharge Conveyor
400 T/h.
2b. FAM – Longitudinal Storage portal side Scraper for silica/shale or
gypsum Capacity:
300 T/h
2c. FAM- Bridge Type reclaimer for Clinker –Capacity: 90-450 T/h.
Additive materials - raw materials mix control by XRF-Spectrometer.
3. Polysius raw mill (Ball mill dia 5.2mx13m) Capacity 270 t/h , comiflex
drive 4000KW.
4. KHD KILN 4000 T/day(available burner for Coal/ Gas)- delivered for
Mazout Burner,
KILN Dimensions 4.65m Dia x 56m length (High efficiency Burning Kiln)
Complete with accessories.
5. Fans for mills, preheater fan, fans for hammer mills system, Apron
feeders, belt
conveyors, electric motors, compressors?etc.
6. Claudius Peters Clinker cooler, multicyclone, dust collector system
for cooler exhaust
Type 1512.
7. Polysius Finished Cement Mill – Two Chamber ball mill 5x16.5m
Capacity 190T/h,
combiflex drive 2x3000 KW.
8. KHD Fans for dust collector Type B1600/224.
9. Packing system – (Not available in plant)-will be delivered, Two
Packing line, ROTO-
Packer / 8 Spouts – 2x2000 bags/h (bag type: 50Kgs / 2-4 Piles).
10. The Fire bricks (Kiln, preheater, cooler, cyclones)
12. Complete ABB Electrical System and Siemens system and Engines.
13. All belt conveyors and conveying systems, bucket elevators,
cables?etc necessary
for plant
Positions on our side:
A. Shipment to Destination Port: Middle East & Europe.
B. Engineering all equipments (mechanical, electrical)
C. Supervision for Engineering works in Quarries
D. Supervision for civil works, for Erection Works, for Commissioning,
Start-off Tests,
operation.
E. Training of staff.
Items B to E by our German partner specialized in Cement plants
“Steinberg GmbH”
Positions on side of Buyer:
A. Civil Works (concrete foundations, concrete silos, steel construction)
according to
our Drawings and under Steinberg GmbH Supervision.
B. Erection works by local companies under Steinberg GmbH supervision.
C. Electric works at site under Steinberg Supervision
D. Lighting
E. Power Supply 10 KV
F. Water supply
G. Sewage and waste water management
H. Fuel /Gas/Coal supply
I. All lubricants , consumables and process materials
J. Transport systems of raw materials inside quarries and from quarries
to storage
area.
K. Buildings for Laboratory, workshop, Admistration Buildings, Staff
housing, garage.
L. Fire protection, Fire Alarm and protection System, fire fighting
vehicle
M. Garage equipments, tools for maintenance of trucks, light &heavy
equipments...etc.
MAIN EQUIPMENT LIST
CEMENT PLANT (4000 TPD)
NO.
Main Equipment Manufacturer Capacity
1
Raw Mill Plant (Ball Mill) POLYSIUS 270 tph (Ø5,2x13 m)
2
Cement Grinding Plant POLYSIUS 190 tph (Ø5,0x16,25 m)
3
Double-Roller Impact Crusher KHD HUMBOLT 200 tph
4
Hammer Mill KHD HUMBOLT 240 tph
5
Rotary Kiln KHD HUMBOLT
Ø4,65x56
m (3800-4000
tpd)
2support
6
Clinker Cooler BMH C.PETERS 4000 tph
7
Double Roller Hammer Crusher FLS 1.200 tph
8
Coal Mill (Ball Mill) FLS 25 tph
9
Double Roll Crusher (For Raw Coal) FAM 100 tph
10.a.
Prehomogenization Storage FAM Longitudinal 300 tph
10.b.
Prehomogenization Storage FAM Circular 400 tph
11
Electrostatic Precipitator Parts ELEX 600 000 m3
/h
Note:
In addition to the main equipment in the lists above we have many other
accessories (i.e.
motors,
transformers, conveyor belts, reductors, mill plate, fans, elevator chains,
cables, steel shell
etc.)
List of Premier Line Machineries
1.0 FLS crushing system
1 off apron feeder FEV – 1300x10
1 off apron feeder 1800x12
1 off grizzly feeder FGD200/0550M1C
1 off Double rotor hammer crusher DUI 200x200
Feed material
Lump size 800mm
Lump weight 400kg
Moisture 14%
Capacity 1200 t/h dry
Product
Max 5% residue on 70mm square control sieve
2.0 KHD Additive crushing plant
Capacity 200 tph
Includes
Roll Crusher WB-3-125/125M
Apron conveyors
Spillage conveyors
3.0 KHD Impact Hammer Mill (for raw milling circuit)
Type PHN 2.6 x 2.6
Feed Material:
Feed size 0-75 mm
Moisture max. 10 %
Feed rate 270 tph
Product quantity
After hammer mill 240 tph
Product fineness 10 to 17 % residue on 90 micron
Fan for Hammer Mill System, KHD Type HSK 212/325, excluding housing
4.0 Coal crushing system
2 off Apron feeder type PBF 1000
1 off double roller crusher 100 tph
Feed
density 1.1 t/m3
size 0-200mm
moisture max 16%
Product size 0-30mm 90% max 50 mm
5.0 FAM Circular Storage system
Limestone
Density 1.4t/m3
Angle of repose 38 deg
Size 30mm
Moisture 9% max
Stockpile
100% chevron
37000 tonnes
base width 37m
Height 14.5m
Boom Conveyor
Capacity 1100 t/h
Bridge reclaimer
Capacity 50 – 400 t/h
Discharge conveyor
Capacity 400 t/h
6.0 FAM Longitudinal storage
Portal side scraper for Silica (1.6t/m3) or Shale (1.4t/m3) or Gypsum
(1.2t/m3) capacity 300
tph
Bridge type reclaimer for coal (0.9 –1.5 t/m3) capacity 20 –100 tph
Bridge type reclaimer for clinker (1.35 t/m3) capacity 90-450 tph
7.0 Polysius Raw mill
Ball Mill 5.2m x 13.0m
Shell supported, slideshoe bearings
Set of liners with bolts, washers and nuts
Rated capacity
Feed
Feedrate 270tph
Moisture 10% feed moisture
Feed size 0-30mm,
Product
12 % residue on 0.09mm
Combiflex Drive.
4,000Kw
8.0 KHD raw mill fan
Type HKS 250/355
9.0 Claudius Peters Raw Meal Mixing Chamber Silo
Type HK 2024
10.0 KHD Preheater fan
Type HKS 236/355
Impeller with shaft, bearings and coupling, oil level indicator,
louver damper
11.0 KHD Kiln hardware 3500tpd / 4000tpd
2- Kiln tyre section station 1 und 2 including fastening
2- kiln tyres
4- supporting rollers with shaft
4 bearing housing
12.0 Elex
Gas filter ESP for Kiln and raw mill
600 000 m3/h at compound operation
clean gas 0.050 g/m3 (STD wet)
Includes:
Discharge electrodes type RS
Supporting insulators M 1544
Guideplates, hammers, rapping
Spill back nozzles and pumps
Transformer
13.0 Claudius Peters Cooler (all except cooler grate and side plates and grate plate
supports, cooler grit discharge valves)
Original size 1033/1050. Rated 3,800tpd
Extension designed to 1033/1050/1020 Rated 4000 tpd
14.0 Claudius Peter Multicyclone dust collector system
for cooler exhaust
2 off Type T 1512
15.0 FLS Coal mill supply
Tirax Mill 3.4 x 5m.
Rated Capacity
Feed
Feedrate 25 tph
Feed size 5% + 25mm
Moisture 16%
Product
Sieve residue 10% on 90 micron mesh
16.0 Polysius Finished Mill
2 Chamber Ball Mill 5.0m x 16.5m
Rated Capacity
Feedrate 190 tph (Based on 3000cmg Blaine)
94% passing 200 mesh
Combiflex Drive
2x 3000Kw
17.0 KHD fans for dust collector
2 off Type B 1600/2240K, impeller with shaft, support and coupling
18.0 Miscellaneous Equipment associated to the Premier
Grey Line
19.0 Set of available drawings as presented and delivered in soft version