MACHINES FOR TYRE RECYCLING

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SHREDDERS

 

MAC SATURN 52/32

 

 

 

   
MAKE:     MAC SATURN
MACHINE TYPE     52/32
POWER [kW]     45,00 kW
ROTOR � [mm]     350X2
ROTORWIDTH [mm]     1200
FEEDER MEASURES A x B [mm]    

 

 

 

 

 

HERBOLD RM 1100/2

Two shaft shredders model RM are used for preliminary size reduction steps in recycling lines, e.g. in front of the pre-washing device at the entry of washing and separation lines. They are also often being used in the volume reduction of voluminous waste that cannot be recycled. Two shaft shredders are suitable for materials with a high amount of harder metal contents and other foreign particles, e.g. tires, the light fraction from car shredders and electric cables.

Screw crushers model SZ with one to five shredder shafts for the pre-crushing of brittle materials (e.g. wood), for the debaling of pressed bales (bottles, paper).

Debaling drums for the generation of a regular material flow if the system is only fed with complete bales. An inclined revolving drum with a diameter of 3 m (115 inches) and a length of 7 m (270 inches), that is equipped inside with shredding elements, opens and destructs the bales (bottles, films, mixed plastics) fed by a belt conveyor. Parts of the drum can be equipped with screen plates for the separation of sand or other inert small particles. To control the output the inclination angle of the drum as well as its rotating speed can be varied

 

 

Pulverizers and fine grinders

Our fine grinders model SMF and our disc pulverizers model PU have been designed for the pulverization of plastic granules, regrind, soft and semi-rigid materials. The final particle size to be obtained ranges between 0-1000 microns and 0-200 microns, depending on the type and configuration of the machines.

Our focus and special knowledge centers on the pulverization of soft and rigid PVC, of PE for coating, rotomolding and the textile industry, of cellulose and the production of metal powders, e.g. calcium.
View into the cutting chamber of an SMF 500/1000 fine grinder
View into the cutting chamber of an SMF 500/1000 fine grinder

The fine grinders model SMF are preferably used for soft, fibrous, thin-walled and/or elastic materials, e.g. PE drilling and milling shavings or cellulose sheets.

Pos. 1          1 Second-hand HERBOLD fine grinder, type SMF 500/1000-S5-

Machine No.: 9061

                   Technical data

Rotor diameter:             500 mm

Working width:              1000 mm

Rotor design:                     open 5 knife rotor

No. of knives:                6

       Design

The housing has a classic design with divided side tool tables/columns that are linked by distance shafts. The distance shafts also take the stator knives on both sides. The stator knives are held by clamping bars that are fixed against a hardened replaceable back stop ring to the end shield. This ensures a very simple and precise mounting of the stator knives on the cutting circle and so the stator knives cannot get into the fly circle of the rotor.

 

Rotor and bearings

The cutting rotor is designed as an open 5 knife rotor with alternating cross cutting action. 2 solid flange bearings as self-aligning bearings or roller bearings, sealed against the grinding chamber by means of a shaft sealing ring.
Flanges with connections for water cooling.

  Screen insert

Screen insert available as round-hole screen as well as Conidur screen. Mounting of the screen with hingeable screen basket segments fixed with quick release clamps. Removal and new installation of the screen insert through a generously dimensioned maintenance door.

  V-belt drive

Due to taperlocks the narrow V-belt drive, pulley and motor pulley are easy to remove. Two-piece belt guard.

Base frame

In welded construction with motor-driven rocky doller switch, suction trough and vibration pads.

Drive

Three-phase cage motor, 1500 rpm, protection IP 54, design B3. Drive power: 75 kW.

Safety devices

All parts of the machine that must be opened or removed for service are secured by safety switches.

 

 

 

 

 

Pos. 2          2 Herbold pulverisers, type PU 1250 GR/LMB

 

Diameter of grinding chamber: 1250 mm

 

Type

Impact pulveriser with blast rotor working against a grooved grinding track with discharge chute.
Feeding through the housing door opening. The machine is operated without screen.

 

Machine housing

Fracture-proof welded steel construction, spiral housing with lateral product discharge. Door can be hinged open due to hinges in the housing, with manual locking device. An electro-magnetic safety locking device prevents opening while the rotor is turning or a starting of the machine while the door is open.

 

Bearings and rotor shaft

Greased roller bearing in a flanged bearing housing

 

Sealing of the motor shaft

By rotary shaft seals

 

Safety devices

Electro-magnetic locking device

 

Drive: 160 kW

 

Safety

An integrated run-down safety device prevents access to the unit until the rotor has come to a complete standstill.